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Impact Crusher vs VSI Crusher: Differences in Sand Making and Selection Guide
Release time:
Apr 27,2025
Impact Crusher vs VSI Crusher: Differences in Sand Making and Selection Guide
1. Working Principle Comparison
- Impact Crusher:
- Uses high-speed rotor and hammers to strike materials, with repeated collisions against impact plates.
- Suitable for medium/low hardness materials (≤350MPa), e.g., limestone, coal gangue.
- VSI Crusher (Vertical Shaft Impact):
- Employs "rock-on-rock" or "rock-on-iron" centrifugal crushing for autogenous impact.
- Ideal for high hardness materials (≤450MPa), e.g., granite, basalt.
2. Sand Quality Comparison
Parameter |
Impact Crusher |
VSI Crusher |
Shape |
Angular, flakiness ≤15% |
Cubical, flakiness ≤5% |
Gradation |
Requires screening |
Natural continuous gradation (FM 2.6-3.0) |
Fines Content |
8%-15% (adjustable) |
3%-10% (precise control) |
3. Selection Criteria
- Choose Impact Crusher if:
- Limited budget and soft materials (e.g., limestone sand);
- Multi-purpose production (both aggregate and sand).
- Choose VSI Crusher if:
- High-value sand required (e.g., C60 concrete);
- Processing hard ores with low maintenance needs.
Conclusion: VSI for premium hard rock sand, Impact Crusher for cost-effective soft rock solutions.